Dd-technologies SureClose Flush Mount Weld-On User Manual

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GAP:
5
/16”-
1
/2
(8-13mm)
1
Hi-Performance Hardware
Installation Instructions
4
DO NOT WELD RESTRICTED AREA
SUREClose
NOTE: If using SM hinge, always install at bottom of gate.
57 and 108 models should be installed on top.
3, 4, 5mm
1
9
/16
(40mm)
18V
Laser level
Pencil
FENCE POST
GATE
90˚
90˚
FENCE POST
FENCE POST
DETERMINE THE HANDING
Adjustment
Nozzles
must be
on top
Remove
Gate Bracket
FENCE POST
GATE
90˚
90˚
FENCE POST
FENCE POST
Mark hinge center lines
MARKING HEIGHTS
Support Blocks
Ensure post is vertical in the
front and side elevations
2
FENCE POST
GATE
90˚
90˚
FENCE POST
FENCE POST
FENCE POST
GATE
90˚
90˚
FENCE POST
FENCE POST
MARK TOP AND BOTTOM BRACKETS ON POST
Ensure drill hole will
clear the post wall
thickness.
7
/8”-1
1
/16
(22-27mm)
Laser Level
FENCE POST
GATE
90˚
90˚
FENCE POST
FENCE POST
NOTE: Apply corrosion
protection to exposed
metal surfaces.
3
6
8
1
2
3
4
5
9
12
13
CORRECT WELDING SEQUENCE TO PREVENT BRACKET OVERHEATING AND THREAD WARPING
ENSURE BRACKET IS COOL BEFORE
INSERTING HINGE
REPLACE HINGE BRACKET
REMOVE GATE AND COMPLETE
WELDING - ALLOW COOLING
Welder
2 x Clamps
2 x Horses
CLAMP POST BRACKET
INTO PLACE
REPLACE GATE AND FASTEN THE TWO PINS
6
7
8
X
FLUSH MOUNT WELD-ON
5
WELD ONE SURFACE ONLY
AND MOVE TO BOTTOM HINGE
10
POSITION GATE LEVEL
TACK WELD BRACKET ONTO GATE
11
(V)
+
(S)
ADJUSTING THE CLOSING SPEED AND FINAL ‘SNAP’ ACTION (108 ONLY)
CAUTION:
Sensitive adjustment, rotate MAX 1/4 turn at a time.
V = Closing Speed S = Final Snap Action
Turn nozzles clockwise to decrease speed & counterclockwise
to increase speed.
IMPORTANT:
Use dimple to determine how far nozzle has turned.
DO NOT turn adjustment nozzles more than 3 complete rotations.
DO NOT unscrew nozzle past the surface of the body.
CAUTION: DO NOT remove adjustment nozzles or disassemble
hinge. Doing so voids warranty.
If using a 57+57 or 108+108 combination, each closer
must have equal closing speed at all times.
MAINTENANCE REQUIREMENTS
A Gate stop must be installed when using SF models. Gate must not be allowed to open past 90
˚
.
Doind so voids warranty.
• Never use more than two (2) SureClose hinge/closers on any one gate.
• Remove all other types of hinges and self-closing devices.
• Ensure the gate does not swing through the line of the fence. Use a “gate stop” or a latch (with striker)
to prevent this.
All steel mounting brackets (gate and post) should be painted or powder coated. Spray painting is recommended.
The anodized aluminum mounting brackets do not need finishing, but they may be painted or powder coated.
DO NOT
p
owder coat the hinge/closer, but they may be painted.
• DO NOT turn the adjustment nozzles more than two (2) full rotations.
• DO NOT unscrew nozzle past the surface of the body.
• DO NOT remove the adjustment nozzles or disassemble these hinges at any time. Doing so voids warranty.
• Ensure the hinges are kept free of sand, ice and other debris that could impair effective operation.
2 YEAR LIMITED WARRANTY:
For a downloadable Adobe Acrobat (.PDF) version of our 2 YEAR
LIMITED WARRANTY, go to our website at www.ddtechglobal.com
CAUTION:
Overheating any SureClose product during welding may cause failure and will void warranty.
To ensure threads on mounting bracket are not deformed, weld one surface at a time and alternate
between top and bottom hinge. Do not weld in restricted area. Finish with appropriate corrosion
protection, avoiding thread contamination.
AUSTRALIA: Unit 6, 4-6 Aquatic Dr, Frenchs Forest NSW 2086
USA: 7731 Woodwind Drive, Huntington Beach, CA 92647
www.ddtechglobal.com
Copyright 2012 D&D Group Pty Ltd, Sydney Australia
Neither whole or part of this publication may be
reproduced without prior permission
Patented: CA 2650769; US 7900319; NZ 573211;
AU2010280342, AU2011202070
7
*
CAUTION: When used on
swimming pool gates, always
consult local authorities for
swimming pool Codes.
Distance between hinges 35
1
/2” (900mm) minimum
v Swimming Pool Gates
AU/NZ
Ensure adjustment
nozzles are facing
upwards
Ensure
adjustment
nozzles
are facing
upwards
SCOLM000014PA 10/2/14
MANUFACTURED BY OL.MI
PRECISION ENGINEERING
A Gate stop must be installed when using SF models.
Gate must not be allowed to open past 90
˚
. Doing so
voids warranty.
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Summary of Contents

Page 1 - SUREClose

GAP: 5/16”-1/2” (8-13mm)1Hi-Performance HardwareInstallation Instructions4DO NOT WELD RESTRICTED AREASURECloseNOTE: If using SM hinge, always

Page 2

Instrucciones para la instalaciónHi-Performance HardwareSUREClose3, 4, 5mm1 9/16” (40mm)18V AUSTRALIA: Unit 6, 4-6 Aquatic Dr, Frenchs Forest NSW 2086

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